Volume 39 Issue 4
Jul.  2019
Turn off MathJax
Article Contents
Article Navigation >  Journal of Aeronautical Materials  > 2019  >  39(4): 1-11
Jianyong TU, Yangyang MU, Hailong XU, Xiaowei YIN, Laifei CHENG. Research progress on the preparation of porous polymer derived ceramics[J]. Journal of Aeronautical Materials, 2019, 39(4): 1-11. doi: 10.11868/j.issn.1005-5053.2018.000097
Citation: Jianyong TU, Yangyang MU, Hailong XU, Xiaowei YIN, Laifei CHENG. Research progress on the preparation of porous polymer derived ceramics[J]. Journal of Aeronautical Materials, 2019, 39(4): 1-11. 10.11868/j.issn.1005-5053.2018.000097
shu

Research progress on the preparation of porous polymer derived ceramics

doi: 10.11868/j.issn.1005-5053.2018.000097

  • Science and Technology on Thermostructural Composite Materials Laboratory, Northwestern Polytechnical University, Xi’an 710072, China

  • Received Date: 2018-08-21
  • Rev Recd Date: 2018-12-26
    • Available Online: 2019-06-19
  • Publish Date: 2019-07-26
    Abstract
  • Polymer derived ceramics (PDCs) has been greatly developed over the past 40 years, due to its advantages of simple operation, low sintering temperature and strong design ability. The research progress of porous PDCs, including template method, foaming method, freeze casting technology, additive manufacturing technology and other preparation methods is reviewed in this paper. In addition, the molecular side chain design and synthesis of ceramic precursors such as polycarbosilane, polysiloxane and polysiloxane for adjusting the composition, microstructures and mechanical properties of porous PDCs are summarized. It is proposed that the design of ceramic precursors and the additive manufacturing method may be the future development direction in porous PDCs.

     

    • FullText(HTML)
  • loading
    • References(61)
  • [1] 王珂玮. 聚合物转化SiCO及SiBCN陶瓷结构和电学性能研究[D]. 西安: 西北工业大学, 2016.

    WANG K W. Structure and electrical properties and polymer derived SiCO and SiBCN ceramics[D]. Xi’an: Northwestern Polytechnical University, 2016
    [2] AINGER F, HERBERT J. The preparation of phosphorus-nitrogen compounds as non-porous solids[M]. New York: Special Ceramics, 1960, 168-182.
    [3] CHANTRELL P, POPPER P. Inorganic polymers and ceramics[M]. New York: Special Ceramics, 1965: 67.
    [4] VERBEEK W. Production of shaped articles of homogeneous mixtures of silicon carbide and nitride: US8742008[P]． 2014-06-03.
    [5] VERBEEK W, WINTER G. Formkoerper aus siliciumcarbid und verfahren zu ihrer herstellung DE2236078A1[P]．1974-03-21.
    [6] YAJIMA S,HAYASHI J,OMORI M,et al. Development of a silicon carbide fiber with high tensile strength[J]. Nature,1976,261(5562):683-685. doi: 10.1038/261683a0
    [7] ECKEL Z C,ZHOU C,MARTIN J H,et al. Additive manufacturing of polymer-derived ceramics[J]. Science,2016,351(6268):58-62. doi: 10.1126/science.aad2688
    [8] YAJIMA S,OKAMURA K,HAYASHI J,et al. Synthesis of continuous SiC fibers with high tensile strength[J]. Journal of the American Ceramic Society,1976,59(7/8):324-327.
    [9] KIM Y W,JIN Y J,EOM J H,et al. Engineering porosity in silicon carbide ceramics[J]. Journal of Materials Science,2010,45(10):2808-2815. doi: 10.1007/s10853-010-4270-5
    [10] COLOMBO P. Conventional and novel processing methods for cellular ceramics[J]. Philosophical Transactions of the Royal Society of London A: Mathematical, Physical and Engineering Sciences,2006,364(1838):109-124. doi: 10.1098/rsta.2005.1683
    [11] STUDART A R,GONZENBACH U T,TERVOORT E,et al. Processing routes to macro-porous ceramics: a review[J]. Journal of the American Ceramic Society,2006,89(6):1771-1789. doi: 10.1111/jace.2006.89.issue-6
    [12] WANG X,LIU J,HOU F,et al. Manufacture of porous SiC/C ceramics with excellent damage tolerance by impregnation of LPCS into carbonized pinewood[J]. Journal of the European Ceramic Society,2015,35(6):1751-1759. doi: 10.1016/j.jeurceramsoc.2014.12.033
    [13] SKINNER D,NEWNHAM R,CRODD L. Flexible composite transducers[J]. Materials Research Bulletin,1978,13(6):599-607. doi: 10.1016/0025-5408(78)90185-X
    [14] CERON-NICOLT B,FEY T,GREIL P. Processing of ceramic foams with hierarchical cell structure[J]. Advanced Engineering Materials,2010,12(9):884-892. doi: 10.1002/adem.201000114
    [15] OHJI T, COLOMBO P, NATIO M, et al. Innovative processing and manufacturing of advanced ceramics and composites II[M]. Coronado, California: John Wiley & Sons, 2014; Vol. 243.
    [16] PAN J M,YAN X H,CHENG X N,et al. Preparation of SiC nanowires-filled cellular SiCO ceramics from polymeric precursor[J]. Ceramics International,2012,38(8):6823-6829. doi: 10.1016/j.ceramint.2012.05.081
    [17] VAKIFAHMETOGLU C,ZEYDANLI D,COLOMBO P. Porous polymer derived ceramics[J]. MaterialsScience and Engineering: R,2016,106:1-30. doi: 10.1016/j.mser.2016.05.001
    [18] YAN J,WANG A,KIM D P. Preparation of ordered mesoporous SiC from preceramic polymer templated by nano-porous silica[J]. The Journal of Physical Chemistry B,2006,110(11):5429-5433. doi: 10.1021/jp057378+
    [19] MAJOULET O,SALAMEH C,SCHUSTER M E,et al. Preparation, characterization, and surface modification of periodic mesoporous silicon-aluminum-carbon-nitrogen frameworks[J]. Chemistry of Materials,2013,25(20):3957-3970. doi: 10.1021/cm401605a
    [20] BERNARD S,MOELE P. Ordered mesoporous polymer-derived ceramics and their processing into hierarchically porous boron nitride and silicoboron carbonitride monoliths[J]. New Journal of Chemistry,2014,38(5):1923-1931. doi: 10.1039/C3NJ01612A
    [21] BERNARD S,MAJOULET O,SAMDRA F,et al. Direct synthesis of periodic mesoporous silico boron carbonitride frameworks via the nano-casting from ordered mesoporous silica with boron-modified polycarbosilazane[J]. Advanced Engineering Materials,2013,15(3):134-140. doi: 10.1002/adem.v15.3
    [22] ALAUZUN J G,UNGUREANU S,BRUN,et al. Novel monolith-type boron nitride hierarchical foams obtained through integrative chemistry[J]. Journal of Materials Chemistry,2011,21(36):14025-14030. doi: 10.1039/c1jm12751a
    [23] KYOTANI T,NAGAI T,INOUE S,et al. Formation of new type of porous carbon by carbonization in zeolite nanochannels[J]. Chemistry of Materials,1997,9(2):609-615. doi: 10.1021/cm960430h
    [24] WANG H,LI X D,YU J S,et al. Fabrication and characterization of ordered macro-porous PMS-derived SiC from a sacrificial template method[J]. Journal of Materials Chemistry,2004,14(9):1383-1386. doi: 10.1039/b313405a
    [25] BIASETTO L,COLOMBO P,INNOCENTINI M D,et al. Gas permeability of microcellular ceramic foams[J]. Industrial & Engineering Chemistry Research,2007,46(10):3366-3372.
    [26] KOTANI M,NISHIYABU K,MATSUZAKI S,et al. Processing of polymer-derived porous SiC body using allylhydridopolycarbosilane (AHPCS) and PMMA microbeads[J]. Journal of the Ceramic Society of Japan,2011,119(1391):563-569. doi: 10.2109/jcersj2.119.563
    [27] YAN J,HONG L Y,WAMG A J,et al. In facile synthesis of SiCN ceramic foam via self-sacrificial template method[J]. Solid State Phenomena,2007,124:727-730.
    [28] SCHWARZ S,FRIEDRICH M,MOTZ G,et al. Synthesis of hierarchically porous SiCN materials and Pd catalysts based on it for the oxidation of methane[J]. Journal of Inorganic and General Chemistry,2015,641(12/13):2266-2271.
    [29] COLOMBO P. Engineering porosity in polymer-derived ceramics[J]. Journal of the European Ceramic Society,2008,28(7):1389-1395. doi: 10.1016/j.jeurceramsoc.2007.12.002
    [30] VAKIFAHMETOGLU C,COLOMBO P. A direct method for the fabrication of macro-porous SiOC ceramics from preceramic polymers[J]. Advanced Engineering Materials,2008,10(3):256-259. doi: 10.1002/(ISSN)1527-2648
    [31] TAMAYO A,RUBIO J,PENA-ALONSO R,et al. Gradient pore size distributions in porous silicon oxycarbide materials[J]. Journal of the European Ceramic Society,2008,28(9):1871-1879. doi: 10.1016/j.jeurceramsoc.2007.12.026
    [32] SHEN Z X,GE M,CHEN M W,et al. Preparation of a novel BN/SiC composite porous structure[J]. Ceramics International,2012,38(7):6053-6057. doi: 10.1016/j.ceramint.2012.04.031
    [33] SCHMIDT H,BORCHARDT G,MULLER A,et al. Formation kinetics of crystalline Si3N4/SiC composites from amorphous Si-C-N ceramics[J]. Journal of Non-Crystalline Solids,2004,341(1/2/3):133-140.
    [34] WOLFF F,CERON N B,FEY T,et al. Extrusion foaming of a preceramic silicone resin with a variety of profiles and morphologies[J]. Advanced Engineering Materials,2012,14(12):1110-1115. doi: 10.1002/adem.v14.12
    [35] KIM Y W,KIM S H,WANG C,et al. Fabrication of microcellular ceramics using gaseous carbon dioxide[J]. Journal of the American Ceramic Society,2003,86(12):2231-2233. doi: 10.1111/jace.2003.86.issue-12
    [36] NAVIROJ M,MILLER S,COLOMBO P,et al. Directionally aligned macro-porous SiOC via freeze casting of preceramic polymers[J]. Journal of the European Ceramic Society,2015,35(8):2225-2232. doi: 10.1016/j.jeurceramsoc.2015.02.013
    [37] FUKUSHIMA M,NAKATA M,ZHOU Y,et al. Fabrication and properties of ultra-highly porous silicon carbide by the gelation-freezing method[J]. Journal of the European Ceramic Society,2010,30(14):2889-2896. doi: 10.1016/j.jeurceramsoc.2010.03.018
    [38] PIERIN G,GROTTA C,COLOMBO P,et al. Direct ink writing of micrometric SiOC ceramic structures using a preceramic polymer[J]. Journal of the European Ceramic Society,2016,36(7):1589-1594. doi: 10.1016/j.jeurceramsoc.2016.01.047
    [39] ZANCHETTA E,CATTALDO M,FRANCHIN G,et al. Stereolithography of SiOC ceramic micro-components[J]. Advanced Materials,2016,28(2):370-376. doi: 10.1002/adma.201503470
    [40] COLOMBO P,MERA G,RIEDEL R,et al. Polymer-derived ceramics: 40 years of research and innovation in advanced ceramics[J]. Journal of the American Ceramic Society,2010,93(7):1805-1837.
    [41] YAJIMA S,HAYASHI J,OMORI M. Continuous silicon carbide fiber of high tensile strength[J]. Chemistry Letters,1975,4(9):931-934. doi: 10.1246/cl.1975.931
    [42] MATSUMOTO K,MIYANO T,ENDO T. Synthesis and characteristics of networked polycarbosilanes having urethane-crosslinked glucose groups[J]. Polymer Bulletin,2017,75(6):2391-2400.
    [43] LIU X,RATHORE J S,DUBOIS G,et al. Grignard condensation routes to 1, 3-disilacyclobutane-containing cyclolinear polycarbosilanes[J]. Journal of Polymer Science: Part A: Polymer Chemistry,2017,55(9):1547-1557. doi: 10.1002/pola.v55.9
    [44] HAZAN Y D,PENNER D. SiC and SiOC ceramic articles produced by stereolithography of acrylate modified polycarbosilane systems[J]. Journal of the European Ceramic Society,2017,37(16):5205-5212. doi: 10.1016/j.jeurceramsoc.2017.03.021
    [45] ZHOU Q,PENG Z,YANG M,et al. A linear polycarbosilane containing carborane units: synthesis and characterization as precursor for SiC/B4C ceramics[J]. High Performance Polymers,2017,30(10):1267-1275.
    [46] 吴纪全,王丁,王秀军,等. 新型SiOC陶瓷前驱体的合成及性能[J]. 宇航材料工艺,2013(2):51-53. doi: 10.3969/j.issn.1007-2330.2013.02.012

    WU J Q,WANG D,WANG X J,et al. Synthesis and properties investigation of new precursor for SiOC ceramic[J]. Aerospace Materials Technology,2013(2):51-53.) doi: 10.3969/j.issn.1007-2330.2013.02.012
    [47] WU Z,CHENG X,ZHANG L,et al. Sol-gel synthesis of preceramic polyphenylsilsesquioxane aerogels and their application toward monolithic porous SiOC ceramics[J]. Ceramics International,2018,44(12):14947-14951. doi: 10.1016/j.ceramint.2018.05.115
    [48] SHEN Q H, SHERWOOD W J, WHITMARSH J C K. Process for preparing siloxane-based compositions and derivative compositions thereof: US8742008B2[P]．2014-06-03.
    [49] 张宗波,曾凡,罗永明,等. 聚硅氮烷的应用研究进展[J]. 有机硅材料,2013,27(3):216-222. doi: 10.3969/j.issn.1009-4369.2013.03.011

    ZHANG Z B,ZENG F,LUO Y M,et al. Process in application. of polysilazane[J]. Silicone Material,2013,27(3):216-222.) doi: 10.3969/j.issn.1009-4369.2013.03.011
    [50] STOCK A,SOMIESKI K. Siliciumwasserstoffe, X. : stickstoffhaltige verbindungen[J]. European Journal of Inorganic Chemistry,1921,54(4):740-758.
    [51] 张宗波,罗永明,徐彩虹. 聚硅氮烷基耐高温涂层材料[J]. 涂料技术与文摘,2014,35(8):28-32. doi: 10.3969/j.issn.1672-2418.2014.08.014

    ZHANG Z B,LUO Y M,XU C H. Polysilazane based high-temperature coatings[J]. Coatings Technology & Abstracts,2014,35(8):28-32.) doi: 10.3969/j.issn.1672-2418.2014.08.014
    [52] 张宗波,肖凤艳,罗永明,等. 全氢聚硅氮烷的应用及产业化[J]. 精细与专用化学品,2013(7):5-28.

    ZHANG Z B,XIAO F Y,LUO Y M,et al. Application and industrialization of perhydropolysilazane[J]. Fine and Specialty Chemicals,2013(7):5-28.)
    [53] MATSUMOTO K,NAKASHITA J,MATSUOKA H. Synthesis of silicon nitride based ceramic nanoparticles by the pyrolysis of silazane block copolymer micelles[J]. Journal of Polymer Science: Part A: Polymer Chemistry,2006,44(15):4696-4707. doi: 10.1002/(ISSN)1099-0518
    [54] NGHIEM Q D,NGUYEN C T,KIM D P. Controlled/living radical polymerization of vinylcyclicsilazane by RAFT process and their block copolymers[J]. Journal of Polymer Science: Part A: Polymer Chemistry,2008,46(13):4594-4601. doi: 10.1002/(ISSN)1099-0518
    [55] YOKOTA H,IMANARI N,SUGAHARA Y. Formation of SiON networks from silsesquiazanes[J]. Applied Organometallic Chemistry,2010,24(8):608-611.
    [56] ZHANG G B,FAN X D,KONG J,et al. Structure design of novel hyperbranched polycarbosilazanes: synthesis and characterization[J]. Macromolecular Chemistry and Physics,2007,208(5):541-548. doi: 10.1002/(ISSN)1521-3935
    [57] SONG Y,HE L,ZHANG X,et al. Highly efficient electromagnetic wave absorbing metal-free and carbon-rich ceramics derived from hyperbranched polycarbosilazanes[J]. The Journal of Physical Chemistry C,2017,121(44):24774-24785. doi: 10.1021/acs.jpcc.7b07646
    [58] LI Y M,ZHENG Z M,RENG C Y,et al. Preparation of Si-C-N-Fe magnetic ceramics from iron-containing polysilazane[J]. Applied Organometallic Chemistry,2003,17(2):120-126. doi: 10.1002/(ISSN)1099-0739
    [59] DHAMNE A,XU W,FOOKES B G,et al. Polymer-ceramic conversion of liquid polyaluminasilazanes for SiAlCN ceramics[J]. Journal of the American Ceramic Society,2005,88(9):2415-2419. doi: 10.1111/jace.2005.88.issue-9
    [60] SARKAR S,CHUNDER A,FEI W,et al. Superhydrophobic mats of polymer-derived ceramic fibers[J]. Journal of the American Ceramic Society,2008,91(8):2751-2755. doi: 10.1111/jace.2008.91.issue-8
    [61] TANG Y,WANG J,LI X D,et al. Preceramic polymer for SiBCN fiber via one-step condensation of silane, BCl3, and silazane[J]. Journal of Applied Polymer Science,2008,110(2):921-928. doi: 10.1002/app.v110:2
    • Relative Articles
    • Supplements(0)
    • Cited By
  • 加载中

Catalog

    通讯作者: 陈斌, bchen63@163.com
    • 1. 

      沈阳化工大学材料科学与工程学院 沈阳 110142

    1. 本站搜索
    2. 百度学术搜索
    3. 万方数据库搜索
    4. CNKI搜索

    Figures(12)

    Get Citation
    PDF
    XML

    Article Metrics

    Article views (5329) PDF downloads(102) Cited by()
    Proportional views
    Related

    Copyright © 2015 Editorial Board of Journal of Aeronautical Materials

    京ICP备15058934号-1

    Address：P.Q.BOX 81-44,Beijing 100095,China

     E-mail：info@hkclxb.cn

    Supported by Beijing Renhe Information Technology Co. Ltd   百度统计

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return